| IDI Fluxbusters are a series of probes specifically
designed to penetrate heavy oxide layers, contaminates, flux and conformal
coatings. The table below brieflydescribes the available probes in
the Fluxbusters Series:
| Name |
Centers |
Max. Stroke |
Comments |
| Rotator |
| Size
S-100RT |
.100 (2,54) |
.220 (5,59) |
Rotates 90°
@ .170" (4,32) travel |
| Size
S-075RT |
.075 (1,91) |
.225 (5,72) |
Rotates 90°
@ .170" (4,32) travel |
| Size
S50JRT |
.050 (1,27) |
.250 (6,35) |
Rotates 85°
@ .170" (4,32) travel |
| Size
S50CRT |
.050 (1,27) |
.250 (6,35) |
Rotates 85°
@ .170" (4,32) travel |
| Steel Plungers |
| Size
S-100/ICT-100 |
.100 (2,54) |
.250 (6,35) |
Fifteen Steel
Plunger Options |
| Size
S-075/ICT-075 |
.075 (1,91) |
.250 (6,35) |
Eight Steel
Plunger Options |
| Size
S-50J/ICT-50J |
.050 (1,27) |
.250 (6,35) |
Eight Steel Plunger
Options |
| Size
S-50C/ICT-50C |
.050 (1,27) |
.250 (6,35) |
Eight Steel Plunger
Options |
| Aggressive Springs |
| Size
S-100/ICT-100 |
.100 (2,54) |
.250 (6,35) |
8, 10 and 17 oz.
@ .170" (4,32) travel |
| Size
S-2 |
.100 (2,54) |
.250 (6,35) |
8 & 10 oz. @ .170"
(4,32) travel |
| Size
S-075/ICT-075 |
.075 (1,91) |
.250 (6,35) |
8 & 10 oz. @ .170"
(4,32) travel |
| Size
S-50J/ICT-50J |
.050 (1,27) |
.250
(6,35) |
7 & 10 oz. @ .170"
(4,32) travel |
| Tri-Needle |
S-100
Tri-Needle |
.100 (2,54) |
.250 (6,35) |
8 & 10 oz. @ .170"
(4,32) travel |
| ICT Series |
| ICT-100 |
.100 (2,54) |
.250 (6,35) |
8, 10 and 17 oz.
@ .170" (4,32) travel |
| ICT-075 |
.075 (1,91) |
.250 (6,35) |
7 and 10 oz. @
.170" (4,32) travel |
| ICT-50J |
.050 (1,27) |
.250 (6,35) |
7 and 10 oz. @
.170" (4,32) travel |
| ICT-50C |
.050 (1,27) |
.250 (6,35) |
5.4 oz. @ .170"
(4,32) travel |
Selection
of Fluxbusters
Choosing an effective Fluxbuster is a process that should be based
on factual information and experience. Some test engineers have found
that progress can be made quickly by starting with the most effective
possible probe for a given target and contamination type. Because
the most effective Fluxbusters are more expensive than their standard
counterparts, other test engineers start with more standard probe
styles. The chart below rates Fluxbusters in terms of their effectiveness
as reported by many customers, versus the appropriate contamination
level, and test target.
Rated from 0 to
10, with 10 being optimal
| Series |
Leads |
Pads |
Filled Vias |
Unfilled
Vias |
Flux Residue |
Conformal
Coatings and Solder Masks |
OSP Coatings |
Lead Free Surfaces |
| Rotators |
N/A |
10 |
9 |
N/A |
Excellent |
Excellent |
Excellent |
Excellent |
| Tri-Needle (TN) |
10 |
7 |
3 |
N/A |
Excellent |
Excellent |
Superior |
Superior |
| Single Needle (SN) |
N/A |
8 |
6 |
N/A |
Excellent |
Excellent |
Superior |
Superior |
| Needle Teeth (NT) |
7 |
9 |
2 |
1 |
Excellent |
Good |
Good |
Good |
| Chiseled Spear (SP/SPB) |
N/A |
9 |
7 |
7 |
Excellent |
Superior |
Excellent |
Superior |
| Arrowhead Spear (AW) |
N/A |
9 |
8 |
8 |
Excellent |
Superior |
Good |
Excellent |
| Tapered Crown (UST/UR) |
N/A |
8 |
8 |
8 |
Superior |
Good |
Good |
Good |
| Steel Plungers with high spring forces |
6 |
6 |
6 |
6 |
Superior |
Superior |
Good |
Good |
| Be Cu Plungers with high spring forces |
3 |
3 |
3 |
3 |
Good |
Fair |
Good |
Fair |
Steel
Plungers
With the introduction of no-clean technology, the tip and edge life
of plunger tips have become much more critical to successful penetration
of contaminants, resulting in the introduction of steel plungers
into the market. The steel plungers have a hardness of 50-55 on
a Rockwell C scale compared to 36-42 for beryllium copper plungers.
The steel plungers have a slightly higher resistance than their
beryllium copper counterparts, approximately 3 milliohms for a Size
S-100 plunger. IDI has expanded the steel plunger product line to
include several options for testing on .100 (2,54) centers, .075
(1,91) centers and .050 (1,27) centers. For more information on
the metallurgical differences between beryllium copper and tool
steel, see page 132 of the Source Book. For more information on tip applications, see pages 102 to 105 of the Source Book.
Steel Plunger
Tip Options by Size
|
Tip Style
|
Description
|
.100" Centers
|
.075" Centers
|
.050" Centers
|
|
ICT-100 |
S-100 |
ICT-075 |
S-075 |
ICT-50J |
S-50J |
ICT-50C |
S-50C |
| B |
Spear Point |
|
|
|
|
|
|
|
|
| HS |
Serrated |
|
|
|
|
|
|
|
|
| M |
Headless Blade |
|
|
|
|
|
|
|
|
| NT |
Needle Teeth |
|
|
|
|
|
|
|
|
| R |
Single Needle |
|
|
|
|
|
|
|
|
| S |
Chisel |
|
|
|
|
|
|
|
|
| SN |
Single Needle |
|
|
|
|
|
|
|
|
| SP |
Chiseled Spear |
|
|
|
|
|
|
|
|
| SPB |
Chiseled Spear |
|
|
|
|
|
|
|
|
| SW |
Arrowhead |
|
|
|
|
|
|
|
|
| SWS |
Arrowhead |
|
|
|
|
|
|
|
|
| T |
Chisel |
|
|
|
|
|
|
|
|
| TL |
Chisel |
|
|
|
|
|
|
|
|
| U |
Crown |
|
|
|
|
|
|
|
|
| UR |
Reduced Crown |
|
|
|
|
|
|
|
|
| UST |
Tapered Crown |
|
|
|
|
|
|
|
|
| VLT |
Crown |
|
|
|
|
|
|
|
|
| VT |
Crown |
|
|
|
|
|
|
|
|
| WO |
Crown |
|
|
|
|
|
|
|
|
| Y |
Tulip |
|
|
|
|
|
|
|
|
| Z |
Crown |
|
|
|
|
|
|
|
|
|